803 lines
41 KiB
Plaintext
803 lines
41 KiB
Plaintext
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S TOPP I H G P O WER ME TE R S ****
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3rd Edition
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By: John .1. WiUiam, MSEE
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Pres?dent
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Consumertronics Co.
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Includes STOPPING POWER METERS 2ND EDITION, SPM ADDENDUM
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And More!!
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STOPPING POWER METERS is divided into two distinct bodies. The first body
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covers watt-hour energy meters, how they work, how they are adjusted, and
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the errors they produce. The second body is devoted to various techniques of
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slowing do~,vn and stopping power meters.
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This pamphlet is comprehensive, lengthy and full of valuable information.
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Indepth theoretical knowledge is not required to understand and utilize it.
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However, a very good practical electrical and electronic background and
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know-how is a must. NOTE: The utility meter attached to your home or
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business is a watthour meter - not a power meter.
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CAUTIONS AND DISCLAIMERS
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DO NOT USE THESE METHODS ON ANY METER BELONGING TO A UTILITY.
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Completely isolate your utility meter from your personal meter with an
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isolation transformer and/or heavy filtering. As hr as we know, the legality
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of applying load control methods that incidentally make the utilityowned
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meter underregister has not been legally tested. However, assume that the
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law will take as dim a View of doing this as it does if you actually physically
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tamper with the meter. It is ironic that many law enforcement agencies on
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one hand can't seem to do enough to plea# utility big-shots while blithely
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ignoring the many and extreme aimes committed by utilities upon the
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citizenry. Fortunately, most juries savvy this perversity of the law and act
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according-
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We must firmly state that we are totally against breaking the law in any
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fashion and that WE FORBID ALL ILLEGAL APPLICATIONS..Also, no licence#
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is granted under the copyright and/or patent rights of Consumertronics Co.
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or anyone else. And, although we have made every reasonable effort to
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provide accurate, reliable and useful information, we assume no
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responsibility whatsoever for errors or omissions.
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Be careful and know what you are doing. Induced currents can injure or kill
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and mistakes can also cause# property damage. All circuit diagrams are
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simplified; add fuses and circuit breakers as required.
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WATTHOUR METERS
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There is nothing magical or sacred about watthour meters.
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Like any high-grade scientific instrument designed to accurately
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measure an electrical parameter (energy, in kilo-watthours)
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under specific operating conditions and an ideal environment,
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they lose accuracy when their operating and environmental
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conditions are less than ideal and thru the process of aging.
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Watthour meters measure electrical energy consumed in a
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dynamic load by using the principle of the 2-Phase induction
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motor. IN FACT, IF THE ROTOR DISK WAS
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RESTRAINED, THE WATTHOUR METER BECOMES A
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CONSUMERTRONICS CO.
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Copyright ~ 1979 John J. Williams ana
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DYNAMOMETER-TYPE POWER METER.
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Essential features of watthour meters are depicted in Fig. 1. The basic
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elements of the single phase meter are the stator assembly (electromagnet),
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the rotor assembly (includes disk) the retarding magnet(s), and the resister
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assembly.
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The stator consists of a voltage (potential coil) with a compensatory winding,
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and two current coils. The stator is energized by the combined effects of the
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line voltage and load currents. Two torques acting in the same direction but
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~0 electrical degrees apart are generated. These sinusoidal rotor torques add
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to produce a resultant constant and steady torque. The first torque
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component results from the interaction of the useful current flux (dw to load
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current) with the voltage-induced eddy currents in the disk, and like the
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induction motor, rotor speed is proportional to line frequency. The second
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rotor torque results from the interaction of the useful voltage flux with the
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current-induced eddy currents in the disk. When the power factor (PF) is
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unity, both torques are always in the forward direction because the current
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(or voltage) flux is always of the same polarity as the voltage (or current)-
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induced eddy currents. However, when the PF is less than unity (lag or lead~,
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there are different instances in the cydes of each torque component when
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the torques are reversed corresponding to those instances in which the line
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voltage and current are of different polarity. Although still initially constant,
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average torque is diminished.
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As it turns out, the disk torque will be proportional to the product of RMS
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voltage, RMS current, and PF (cosine of the phase angle between voltage and
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current). Thus, you will b billed for the real, not imaginary, power consumed.
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Our LOADFINDER pamphlet, among other information, explains real,
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imaginary and apparent power and how to make PF corrections.
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To translate the disk torque into disk sFed, permanent "braking" magnets
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must be provided, otherwise, the disk sFed would increase until arrested by
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very low air and dVot friction. These powerful magnets generate an eddy
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current in the aluminum disk whenever it is moving. This eddy current
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provides an opposing torque because its flux opposes that of the permanent
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magnets. This theoretically results in one constant sFed for every torque
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level. Thus, disk speed is then proportional to consumed real power. The
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register assembly consists of a gear train that connects the rotor worm gear
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to the pnged dials in the meter's faceplate. Thr~pha#, three-wire systems
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require two single-phase meters or one meter with two independent stators.
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Four-wire polyphase systems usually require three single-phase meters. For
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~I PF less than 0.5, one meter will always run BACKWARDS! Unless it is
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known for certain that PF is less than 0.5, the true energy reading cannot b
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accurately determined.
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P.O. Drawer537,
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- Alamogordo, N. M. 88310
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Family, ALL RIGHTS RESERVED
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Stopping Power Meters
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STATOR LINE 240 VAC
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CT~ToF~ ASSEMBLY ~ Worm Gear
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Braking Maon~.
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P. 2
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Comp~nsation Coil - ~ ~
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\Volta9;C~ S
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Current Coil ~ ~ ~ ~;Wrent Cojl
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Ll L2
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TO LOADS
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7~ ~Brskin~ M~n~t; --
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ROTOR AEStM~
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ROTOR ASSEMBLY ~_ Rotor Plate - -
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Fig. 1: Basic Elements of the Typical Induction Watthour Meter. The four
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major manufacturers of watthour meters are: 1 ) General Electric. 2)
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Sangamo. 3) Westinghouse. 4) Duncan.
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The common inductance watthour meters design principle has remained
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unchanged since 1925, but there have been some improvements in devoting,
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roil design compenr, tion, otc., since then. To maintain accuracy watthour
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meters must b calibrated frequently. Utilities u ually limit this recallibration
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to: I) Full-Load Adjustment. 2) Light-Load Adjustment. 3) L~ Adjustment.
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I~ FULL-LOAD ADJUSTMENT
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The Full-Load Adjustment rating of most home and small business m~rs is 5
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to 30 amps, printed on meter face. At a loss of some accuracy, most modem
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meters are capable of measuring energies of up to 600% Full-Load Rabng.
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This adjustment is made at full load and unity PF. It is done by assuring that
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the braking magnets are of suitable strength. Then, by carefully varying
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their positions, from thedisk or by adjusting the positions of the magnetic
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shunts that lie between their Pob faces and the disk, by turning the
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adjustment wh~l that has an "F" and "S" on it until disk speed is accurately ~t.
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NOTE: In some cases the "S" direction speeds the meter up while the "F"
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direction slows it down ~Duncan Meters). This opposite notation is designed
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to fool and Fnalize meter tamFrers. This is the main adjustment that the
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utility will make when either you or it is concerned about the meter's
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ccurac~
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2) LIGHT-LOAD ADJUSTMENT
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Under light loads (10% of Full Load), meter performance becomes nonlinear.
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This results from friction, lack of linearity
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~ ~ Registration Dials~
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J ~
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P ~
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~REGISTER ASSEMBLY;
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in the generation of driving torque as a function of load current;, and the
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presence of torques due to the potential flux acting alone caused by the lack
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of symmetry of the stator with respect to the disk. Uncompensated, meters
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usually overregister under light loads. However, due to voltage coil flux
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irregularities, it has not been uncommon for meters to run backwards under
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li~ht loads. Slots and holes have ben put in the disks of modern meters to
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prevent the disk from moving at all under very light loads ~less than 1% Full
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Load). This adjustment essentially adds a controlled torque due to the
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w~ n~- 1S151, l~tO~ ~o~ ISgl. ~, ~UI~I.ED OFF~ 1S61. dtscribt manl~
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other uulnerabilitie~
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Nt-rd ~bout our shockin~ public~tion ~UTO~i~TIC ~L~ C~ E~ IS20l.
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or ~ FO' ~LLI~ IS201?
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CoNsUMERTRoNIcs CO~ P.o. Draw~r537 of C~ ~0 IIII~UT~, mo~ordo.
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N.M. 88310 N~nON~L ENQUII~EII, t~
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Shppin~ Power Meters P. 3
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voltage flux alone sufficient to provide the correct disk sFed for 10% unity PF
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loads. Compensation torque is provided by adding a shaded-pole loop known
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as the Light-Load Plate. The necessity of this adjustment is apparent if the
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disk turns in either direction when there is no load. This condition is known
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as "meter aeeP- 3) LA~ AD,~USTMENT
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Since the voltage coil has some resistance, the voltage flux lags line voltage
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by less than 90~. A compensatory lag coil (See Fig. 11 or plate is provided to
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adjust the lag so that it is as close to 90as possible. This adjustment is made
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at 0.5 lagging PF. When the lag is out of adjustment, it almost always results
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in underregistration, but it is hardly noticeable unless the PF is small. Any
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lag adjustment made to inaea# disk sFed at lagging PF will decrease its speed
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for leading PF (capacitative load). Often, the Light- Load and Lag
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Adjustments are provided by the same mechanism. A radial motion provides
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the Lag Adjustment while a circumferential motion provides the Light-Load
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Adjustment.
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WATTHOUR METER INACCURACIES
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Utilities are fond of boasting that watthour meters are accurate to within ~1%
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of actual consumption under conditions where load currents vary from 0.3%
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to 400% and voltage from 80% to 120% of rated values, PF from 0.2 lagging
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to 0.2 leading, and temperatures from -40 C to ~75 C. In my opinion, that
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claim is utterly false. In reality, this is the very best case error for precisely
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calibrated meters under laboratory conditions. Under the above "field"
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conditions, cumulative error for a calibrated meter can be as high as 10096
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under small loading conditions and higher than 10% under normal
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home/business loads WITHOUT having made any effort to "fool" the meter.
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These errors can result in either your or the utility's favor. When it favors
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the utility, you'll never hear about it, and you will undoubtedly never collect
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a dime for past overpayments. When the error is in your favor, if the utility
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notices, you probably will b billed on a guessed-estimate arbitrarily
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determined by the utility to adjust your costs upwards. And your meter will
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b recalibrated or replaced by one more favorably calibrated for the utility,
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andlor you may b monitored by a pole meter. However, unless you take the
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initiative and even chronically complain, the utility will seldomly adjust an
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overregistering meter to read the correct amounts.
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Meter errors are caused by a number of factors, many of them interrelated.
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These errors exist even when the meter is precisely calibrated. They are
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accentuated when the Full-Load, Light Load and/or Lag adjustments are
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required. No scientific instrument remains accurate if not frequently and
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precisely calibrated, particularly an instrument in continuous outdoor use.
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Wear, deterioration, temperature, humidity, dirt, electromagnetic fields and
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vibration always take their toll. Meters usually spend years in operation,
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AND SOMETIMES EVEN DECADES, between calibrations. Errors didn't matter
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so much when rates were fair, such as in the 1960s and early 1970s.
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However, few people can now afford to pay for their actual consumption -
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much less for errors that are compounded by the Fuel Adjustment rip-off.
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METER ERROR SOURCES
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I) TEMPERATURE ERROR
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Meters read high between O and 8~F and low thereafter. Error accentuates
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with decreasing PF and alone can be as high as 4% at 0.5 PF. The main cause#
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of this error is the increase in the voltage coil lag at low temperatures
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(temporary error) and demagnetization of the braking magnets permanent
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error) at high temperatures. ALL PERMANENT MAGNETS DEMAGNETIZE
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WITH TIME, THE RATE OF WHICH IS DETERMINED BY TEMPERATURE, TIME,
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QUALITY, AND ELECTROMAGNETIC FIELD EXPOSURE. The demagnetization of
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braking magnets ALWAYS results in rotor speed-up and over registration I
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2) FREQUENCY ERROR
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Lille frequency seldomly varies more than ~ IX from 60 ~or 50) Hz. a 10%
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variation of line frequency can result in a 1% or more error, particularly for
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high PFs. Meter reads high at low frequencies ~to a point) and low at high
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frequencies. Meter ~can perform erratically when harmonically rich
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waveforms ~eg rectified sine wave) is applied to it at appreciable energy
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levels. Error is higher for low PF loads at low frequency.
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3) VOLTAGE ERROR
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Generally, line voltage k stable to within+10% of rated. In cases of
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overvoltage, watthour meters read substantially low due to significant AC
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damping that results in some braking. This phenomenon is called "overload
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droop" and is slightly higher for low PF. Watthour meters read slightly high
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when voltage is low.
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- 4) VERY HIGH OR VERY LOW LOADING
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Very low loading almost always favors the utility, even for compensated
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meters, up to the point where the meter stops turning. This error can
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possibly be as much as 100% of actual consumption. Very high loading of
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meter results in 'overload droop." For low PF, the meter almost always
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reads high no matter the actual consumption.
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6) METER DISSIPATION
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Meters dissipate about IA watts on a continuous basis. Furthermore, if the
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disk stops turning, 22-24 watts is required just to restart it. For the dubious
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privilege of letting the utility monitor your electrical consumption, it costs
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you about one KWH Fr month in meter dissipation alone.
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6) VIBRATION AND SHOCK
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Vibration and shock will uncalibrate any scientific instrument - including
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watthour meters, causing it to either underregister or overregister. Thus, if
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your meter is located where earthquakes have occurred, near heavy
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machinery, or near high traffic flows, your meter may be put out of
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calibration in a very short period of time.
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The effects of most of these error mechanism are summarized in Fig. 2.
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This section is dedicated to slowing down, even stopping power meters
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without physically tampering with them or applying externally pnerated
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power, and~ while consuming substantial power. WE MUST STATE
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CATEGORICALLY THAT NO METHOD IS PROVIDED FOR ILLEGAL
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APPLICATION WHATSOEVER. THIS INFORMATION IS PROVIDED FOR
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EDUCATIONAL AND INFORMATIONAL PU RPOSES ONLY. WE ARE
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ABSOLUTELY AND TOTALLY AGAINST BREAKING THE LAW IN ANY FASHION.
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Any attempt to tamper with a utility meter is almost definitely illegal. It is
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unclear to me whether the legal definition of tampering includes load control
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methods. Some utilities define it ~:
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"Tampering means any unauthorized interference with the Company's
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equipment, including meters or other property, which would reduce the
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accuracy of the measurement, or eliminate the measurement of the
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electricity taken by any Customer or person on the premises, or any
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unauthorized connection of a meter."
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utilities maintain easement rights over virtually every property they
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service. Thus, if you break into the meter attached to your property while
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standing on your property you could go
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Stoppin~ Pow~r Met~rs
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to jail for TRESPASSING! If your utility notices a sudden drop in usage or
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very low usage that cannot be
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explained,they will probably sudd nly appear to examine the situation.
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Broken meters and seals, meter bypasses, attached magnets, etc., are very
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obvious. Don't be like the old farmer who shot a hole in the side of his meter
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glass with 9 B-B gun. He would then slaN the meter da~n by inserting a piece
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of straw between the rotor disk and braking magnet, at night. The hole was
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discovered by a meter retder five years later. He blamed the hole on,
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"Vandals shooting up the place last weekend." See our infamous but
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delightful GOOSY MOTHA'S FAIRY TALES publication ~$1.95).
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The utility may slap a pole meter on your line. A pole
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'J meter may be a meter similar to yours or it may be a
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currentscJuared-hour (~SH) meter. These are located on the
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top of or near to your service pole and are generally placed
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Just where your service drop connects into the main lines.
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They are usually easy to spot. They may be the hook on tyF,
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which has a folding hook that loops around the wire and closes
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to look like a folded question mark. Or they may b
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hard-wired. No matter how precise they claim these meters to
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be, as well as your meter, a 10% or so difference in readings can
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occur just from nominal differences between the meters, line
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droppage, and different environments. Since a CSH meter does
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not indicate line voltage fluctuations, the error can be
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substantially greater than that of a pole meter watthour meter.
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Furthermore, if your PF is extremely low, which can be
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measured accurately by a utility PF meter, the utility will
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likely personalize you for this condition.
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Few people dispute the need of a utility to get a fair retum solely based upon
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the service provided (but not upon the utility's investments~. However, most
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people believe that public (?) utilities have been swindling them. Electrical'
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costs have soared several times what they should be. Many people believe
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that if the untampered watthour meter provided by the utility is unable to
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adequately measure the amount of usage required by their particular
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desired loads, then that is their problem. ExFa to be hassled if they ever
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discover this. Don't brag.
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No method of slowing or stopping a power meter should be based upon
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breaking a line neutral or fusing one. These practices are deadlyll Virtually
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every method that will slow or stop the meter employs loading that requires
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DC or frequency components somewhat removed from 6~ Hz. Fig. 2
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demonstrates the- susceptibility of watthour meters to such
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conditions.Power meters behave similarly. Note: As the line frequency
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approaches either DC or high frequency, the watt-hour reading tends to zero
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(disk stops turning). A meter with only DC or RF energy imposed on it will
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not turn no matter how much energy is applied, it will burn out first. In the
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RF case, there are certain tones that do this best, largly dependent upon
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meter and wiring. Any DC will brake a meter similarly to the braking
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magnets. DC brakes are, in fact, commonly applied to induction motors in
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general. Even a powerful induction motor can be made to practically stop on
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a dime when DC is applied. Even a little DC will eventually magnetize
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permanently the stator if applied long enough to provide lasting effects even
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after it is removed.
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High frequency components will simply underregister due to the impedances
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and hysteresis of the coils and rotor inertia. Since meter voltage is hard to
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alter, frequency techniques are applied to the current thru the mster. Mixed
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frequencies, ie rectified sine wave, will cause the rotor to behave erratically,
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and if its energy is high enough, rotor sFed will drastically slow down and
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may evenstop. Harmonically-rich waveforms require more energy to stop a
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meter than DC or RF, simpy bcause most of its harmonic energy is in
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freqwncies not very far from 60 Hz. Fast load surges will be far
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underr~istered primarily due to he rotor inertia.
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CAUTION: Line and induced volta~s can killl For all ehctrical projocts, be
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certain that all circuit components induding wiring, can more than handle
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worse case voltages currents and powers before proceeding to construct any
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drcuit. U# sensible, safe and accurate wiring techniques and procedures, as
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well as good judgment, at all times. YOUR SAFETY IS TOTALLY UP TO YOU.
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If you do not have a power or KW-HR meter to practice on, either can be
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obtained legally. KW-HR meters can be obtained by mail from ENGINEERING
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ASSOCIATES, 7567 Rt. 49A East, Dept. C, Arcanum, OH 453C4. They sell a real
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nice, rebuilt. Iike-new, GE 1-14, 5 Amp, 115 VAC KW-HR meter for ONLY
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$2011 Owner's narne is Charles C. Littell, Jr.. (513) 692-5641 .
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In our figurss, ~ represents line neutral, and ~7 represents earth ground
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(ussd to ground cases in three wire 120 VAC systems). PIV designates peak
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inverse or reverse voltap, or DC working voltap for capacitors. All figures are
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simplified circuit diagrams. Add fu#/drcuit breaker protection as required.
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In addition, all meters should have tNnsient suppression. Cl of Fi~s. 6 and 7
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do a good job. For better transient suppression, GE, Schenectady, NY, does
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excellent work in this area with very good GEMOV 19 Varistors. Transient
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suppression is required to assure long lasting,rare-free psrformanres of
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semiconductors, capacitors and other components. Even without our
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methods, good transient and riwle eliminstion protects induction motors and
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transformers, and shields applianres from utility ripde control of them. Our
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RIPPLED OFF pamphlet explains transients, ripde, and utility apdiance and
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Peak Demand Meter control in detail.
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I) DC LOADS
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DC Loading is the hardest to accomplish but it is the most effective method.
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If you have induction motors or transformers~ they will also be adversely
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affected by any DC that reaches them. C=500 uf, 25 PIV min. L=1000 turns
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rriin., insulated wire on'about a l" soft-iron core. As with all suggested home-
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made inductors, keepwell insulated and don't U# a core that can be touched
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(eg leg of a drill press). Cl are PaFr-Oil typss or Fig. 1 lelectrolytics, and are
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1000 to 100,000 uf, 400 PIV, depandin~ upon load reactance. See Fiq. 3.
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With the DC Method, three major problem areas have ari#n. Some are finding
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that the Cl (Blocking Capacitors) are very expensive, overly bulky or difficult
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to realize, even with the Fig.ll arrangement. The# capacitors are required
|
|
ONLY IF you apply the DC Method with other loads #nsitive to DC excitation
|
|
(induction motors and tNnsformers tend to saturate) simultaneously running
|
|
off the same meter. This problem is simply solved by running all your DC
|
|
experiments with all the #nsitive loads disconnected. With a DC current of
|
|
about 5 Amps, a substantial permanent decrea# in meter indication will
|
|
result with time due to permanentlyinduced malfunctions.
|
|
Problems involving the kickback of rectified AC into the DC power supply are
|
|
evident. We u#d a very heavy duty charger (like that found in garages) and
|
|
didn't ob#rve any malfunctions. Fig. 4 illustrates two approaches of
|
|
overcoming this problem, making it possible to realize this method with a
|
|
smaller, home-type auto-battery charger.
|
|
The Fig. 3 circuit only affeas the current coils of the meter. This is becau# the
|
|
meter's voltage coil is across the outputs of the two rectifiers. To get the
|
|
voltage coil into the act, we used the circuit of Fig. 5. We obtained
|
|
satisfactory results with both approaches, but customers prefer the Fig. 5
|
|
approach.
|
|
Be careful when using the DC mathod. Other meters sharing the same power
|
|
transformer #condary will also be slowed down. However, becau# the loads
|
|
on any other meters will probably not be DC isolated, havoc could result in
|
|
their operations.
|
|
|
|
Stoppin~ Power Meters
|
|
|
|
P ~ Gt~ rl~tor
|
|
IN~ _ n
|
|
|
|
I Uni~er~ ~br
|
|
12-24 VDC~L lR1198~ 1 1 hlc~d~ ht- 1 24) ~C
|
|
|
|
B-ttery 6 ~
|
|
ch-rs~r. C ~;~ ~ SFii9. I3nDocf +allHaapproaches~ Each oth~r~[ ~=
|
|
|
|
load block above repre#nts two ~ Lo~d~
|
|
|
|
r~L, ~ I I ~
|
|
L~ Blocl~U c p~cltor
|
|
|
|
Cl~ ~DC
|
|
~ ~C Lo d- anly Lo d4
|
|
|
|
Fig. 3: Direct Current Method. Inductor must be large, L=1000 turns
|
|
minimum. See text.
|
|
|
|
approximately equal l;~U vAC loads in #ries. See text.
|
|
|
|
~Rect
|
|
|
|
T ~rRect. ~' a. T ~ Rect. |X.
|
|
|
|
$~ II ~ Fig. 9: Alternate Harmonic Method, suggested by many
|
|
''' readers but resulting in no real reduction in our experiments.
|
|
Rect. are two t N 11 98A. See text.
|
|
Fig. 4: Two ways to overcome the back voltaging problem of O
|
|
|
|
Fig. 3 (SPM) DC Method. Cs, Ls and Rects. (1N1198A) are
|
|
the same as for Fig. 3. R is a 120 Volt heater element load. See
|
|
text.
|
|
|
|
~ r~
|
|
DC ~ r-\~R ~
|
|
$Rect . Rect-
|
|
S~ppl~
|
|
|
|
Xf rmr ~
|
|
~-~IC1
|
|
Fig. 5: Alternate DC Method. Voltage Coil (VC) is in the Q DC circuit. CCs are
|
|
Current Coils of meter. C and C1s, same as n Fig. 3. Rs are 120V heater
|
|
elements. Rect. is 1N1198A. See ~S
|
|
teYt
|
|
|
|
Fig. 6: Frequency Method using capacitative coupling. C is between 0.01 and
|
|
0.001 uf, 400 PIV. C1=2' uf polypropylene. L=100 turns. See text.
|
|
|
|
~,~ RG SB or 5 ~, ~
|
|
|
|
~i~l ~3 1
|
|
|
|
Other C~ _
|
|
Clr
|
|
|
|
Fig. 7: Alternate Frequency Method using inductive coupling. L1=100 turns.
|
|
All other values are the same as Fig. 6. See text.
|
|
|
|
DC Pa~e ~
|
|
supply ~:
|
|
|
|
Calp~
|
|
|
|
IIC l~d-
|
|
|
|
Fig. 10: Momentary Current Surge Method. See text.
|
|
_
|
|
|
|
~ ~ ~ ~1+ ~l~
|
|
|
|
Fig. 11: An equivalent circuit for using electrolytic capacitors to do the job of
|
|
SCR or paper-oil types. The big advantage here is that electrolytics are
|
|
considerably cheaper and smaller and more available for large capacitances.
|
|
However, DC rated electrolytics are not recommended by manufacturers for
|
|
this type of application, but we have had good results using them. Suitable
|
|
capacitors may have to be found by a trial and error process. Some may
|
|
overheat, swell and possibly even explode under these conditions. Use
|
|
Cautionl
|
|
|
|
2) HIGH FREQUENCY LOADS -
|
|
|
|
High frequency loading is more easily accompished but less effective and
|
|
consistent than the DC Method and will require "tuning." Tone generators are
|
|
also called signal, audio, frequency or function generators. Most well
|
|
designed units with shorted output protection and the ability to deliver at
|
|
least 5 amF (if necessary, couple with an audio amplifier) to the meter. Tones
|
|
may be steady or in bursts. Our TONE DEAF pamphlet conbins many useful
|
|
designs. See FiF. 6 and 7. Optimum frequency is emdrially determined. Meter
|
|
will stop at certain "resonant" tones but run at higher tones. The signal an be
|
|
either hardwired to the meter, Fig. 6. or transformer ooupled to it, Fig. 7. The
|
|
former appears more effective, the latter, more safe. Very good shielding
|
|
should be
|
|
|
|
NOTE: All figures are simplified circuit diagrams. Add fu#s or circuit
|
|
breakers where necessary.
|
|
|
|
~ ShppinS~
|
|
|
|
provided and all signal lines should b of minimal len~th and ~with good
|
|
impedanoe matchin~. Radiated RFpowerbyonda small amount pnerally
|
|
roquires prior FCC approval. We found in certain cases that by using the Fig.
|
|
6 circuit with the rn~r passing only a few 60 Hz amps, the meter will indicate
|
|
in reverse at everal frequency points. Why? We are not absolutely certain
|
|
about the mechanism involved but believe that the revelsals are caused by a
|
|
combination of voltage coil flux irregularities and voltage to current phase
|
|
relationships. a arel 2 uf (non41ectrolytic) polypropylene capacitors. If
|
|
polypropybne capacitors are not available, use polyc~rbonate or polyester
|
|
capacitors. We recommend 400 PIV ratings, unless you are in a high
|
|
lightning strike area, then 8~0 PIV ue better. LslOO turns, 2" dia., be sure to
|
|
use heavy enough wiring to withstand.loading. Ll inductors are made from at
|
|
least 100 turns each of both insulated meter lines and insulated tone
|
|
pnerator lines, tightly packed. Ferrite coras are preferred, air cores are not
|
|
nearly as good but will work if tone generator voltage and windings are high.
|
|
In our Ist Edition of SPM, we recommended RF signals of 1 KHz to 1~0 KHz
|
|
~Figs. 6 and 7). Frequency components below 1 KHz are difficul~-to filter ~ut
|
|
without significantly attenuat;ng tho 60 Hz Line comPonent. even though
|
|
some
|
|
|
|
~ower Meters P. 7
|
|
|
|
fre~uencies, phasos and amditudes. Whan a 60 Hz sine wave is half wave
|
|
rectified, DC and 60 Hz components are produced
|
|
' along with an infinite number of harmonics that raddly diminish in power
|
|
content. The DC component will brake the meter movament while the
|
|
harmonics will diminish tha total mater reading by making the meter
|
|
bahave in an e~rrabc fashion.~ Rectifier must be rated such that its steadY
|
|
state current ratin~ is at least twica the sum of all universal or DC motors,
|
|
incandescant lighting and heater elemant steady state load currents. Rectifier
|
|
surge current rating should b at least three times the combined sur~e
|
|
currents for all loads. Minimum PIV should b 800 volts. Transient
|
|
suppression is highly recommended. If there is a lot of motor brush
|
|
sparking, filter out all AC components for a DC motor, and all harmonics fw
|
|
an AC motor. Use a 2 uf non electrolytic, 400 PIV capacitor across the motor
|
|
terminals. DC may haw to be filtered out for some univarsal motors.
|
|
USE GREAT CARE IN APPLYING THE CIRCUIT OF FIG. 8 BECAUSE IT RESULTS
|
|
IN A FLOATED LINE NEUTRAL. THIS CAN BE VERY DANGEROUS, POSSI8LY
|
|
RESULTING IN SHOCK OR FIRE.
|
|
' ' A number of people wggested the circuit of Fig. 9 as an
|
|
easier alternative because it raquires only single 120 VAC/DC frequency
|
|
points btl,veen 100 Hz and 1 KHz are vcry effec- ~ loads. We tested it and
|
|
found no observable nat reduction in
|
|
|
|
tive in reducing meter indication. However, because of custo ~ metar indication even thous~h someomers more by it.
|
|
mer feedback on successes of the 100 Hz to 1 KHz 'are-, we - The circuit of Fig. 8 90t mixed reviecau# some custo-
|
|
changed our limit frQm 100 Irlz to 10 KHz- (to accommodate mer~ noticed a net INCREASE in meter inion by using it.
|
|
audio generators~ in our ?rd ;Edition. This resulted in custo- I have not yet been able to pinpoiy particular meter type
|
|
mer complaints of filtering'pro~lems! Therefore, choose what- or circuit factor that explains therant differences be-
|
|
ever range suits YOll beR. rhis method has no observable- tween our results and the results of ot I do believe that
|
|
permanent effects on meters., the answer lies in the different effects on different meter tyFs
|
|
The DC method problem of adver#lY affecting ~o~er '- I ~nder different loads
|
|
to yross violations of Blondel's Theorem
|
|
meters on the same transformer is usually nota problemwitH '~ ~See our~
|
|
KW-HR METERS book for an explanation of
|
|
~this method. The power lines and transformer will dissipate
|
|
Blondel~s'Theorem). This method has very little effect on the
|
|
~most high frequency energy components very affectivelv. ~ ~r-egistration
|
|
for loads NOT in the rectifier circuit.
|
|
|
|
A nurr~ar of firms today are peddling trarlsient elimina- '' 4~ HIGH SURGE, LOW DURATION LOADS
|
|
tors as energy savers. They state that by filtering out line ~ -
|
|
transients (usin~ their 0ossly overpric~d c~rcuits, of 'coursej ' Fig. 10 depicts several powertchin~ circuits. The timers
|
|
"the meter runs more slowly becaus~ transients cause meters - can be adiUSted in combination with ener diodes for load
|
|
to overregister.~ If this were so the frequency method des- ~ conditioning, either manuallv or autcally (more circuitry
|
|
aibed herein would cause your;neters to overregistul ~Ow_ ~ JS required), to provide switching charistics that will
|
|
ever, -their rflasoning is tDtally false ~usin~ theit owri-h~gicl1: minimize the power meter readhile also minimizing load
|
|
~iltering~wt all line transients on the -meter'~ LOAD side Variations. This same effect is prodin spot weldin~
|
|
simply means that ALL of the incomin~ transient energy ~ operations and it is a fact that utilitick on an extra use fee
|
|
dissipated BY THE METER ALONEI In fact~ the tran~ient ; for spot welders simdy because their watthneters
|
|
energV then absorbed by the' neter- would be rnuch groater substantially underre8ister. This methquires the mnst
|
|
than that absorbed by the meter and the load without tra~ knowledge, time and money to effect, anoodly amount of
|
|
sient removal because transient eliminators much reduce~the
|
|
total impedance as seen by the incoming transiNlts - thus
|
|
greatly increasing transient current levels inside the metcr.
|
|
In fact, the meter DOES SLOW DOWN USING JRAN c
|
|
SIENT ELIMINATORS - because such filterinD INCREASES-~ -
|
|
and not decreases - meter transientsll Thus, under a very
|
|
high transient environment, load side line filtering essentially
|
|
duplicates our Frequency Method. Other substantial enerDy
|
|
savings result because induction motors and transformers
|
|
operate far more efficiently with clean electrical inputs, and
|
|
their reliability and longevity also substantially increases.
|
|
Our RIPPLED OFF 11 pamphlet (S3.95~ describes
|
|
transient and ripple eliminator circuits, costing under S20 for
|
|
you tn make, that are as good - if not better - than the $200
|
|
or $12w ones peddled by these firms.
|
|
|
|
3~ HARMONIC LOADS
|
|
|
|
This method is most practical and easiest toachieve,and it
|
|
~loes not require special equipment or filtering of other loads.
|
|
See Fig. 8. However, much greater h~rmonic power is required
|
|
for the same effects. According to Fourier Theory, all
|
|
waveforms are composites of simple sine waves of certain
|
|
|
|
time to maintain.Fig. lUls a su~ested circuit, others will work, drcuit should b
|
|
desi8ned to best fit Vour needs. C-lOvv uf 400 PIV rn,inimum. SCRs or Motor
|
|
Star~r Relays should have minimum of 25 amp surge current rating. R~ watt
|
|
minimum heater elements or incandescem bulbs.
|
|
The author has received only one input from this method a person claiming
|
|
that this method could permanently slow down meters by causing damage to
|
|
the meter's current coils.
|
|
|
|
MAGNO-BRAKE TECHNIQUE
|
|
|
|
An anonymous contributor, whom I alll "The Flasher" (See our KW-HR
|
|
METERS Book), made us aware of the technique described in Fig. 12 . This
|
|
technique is easier to apply than the DC Method and can be more effective.
|
|
In fact, it can be made so effective that it would permanently wreck your
|
|
meter by disrupting its carefully balanced mechanical system and/or by
|
|
shorting out the voltage coil windings. The result of this damage can usually
|
|
be physically observed - the meter either fails to indicate or its action is
|
|
erratic often with scraping sounds. "The Flasher" managed to accidentally
|
|
wreck his utility meter in this fashion. Why utilities would react to this in an
|
|
hysterical
|
|
|
|
manner is beyond me since they cavalierly inject line ripple onto your power
|
|
line with no regard to the destructive effects it has on YOUR equipment and
|
|
on YOUR lifel
|
|
As with the DC Method, we suggest that you disconnect all other AC loads
|
|
from the rneter's circuit.
|
|
We used a commercial photoflash unit alled a SYNCHRO TESTER (National
|
|
Camera, Inc., 2000 West Union Ave., Englewood, Colo.). Check with your
|
|
amera store on vsrieties. Our unit outputs about 400 Volts, 1 to 50 msec.
|
|
duration per "flash."
|
|
|
|
The circuit of Fig. 13 would work just as well. Plate transformers are cheap
|
|
surplus items. You should be able to control voltage level with a rheostat.
|
|
The storage capacitor discharge can be controlled by an electromechanical or
|
|
solid state relay (SSR~ or even a telegrapher's key. The former two can be
|
|
electronically controlled to provide consistent and programmable results.
|
|
Voltage level duration and repetition rate should initially be low anri slowly
|
|
inaeased until the desired results are realized. Patience and perserverance
|
|
are musts to get optimum results and to gain valuable experience and
|
|
knowledge about meters.
|
|
Mkter
|
|
|
|
240 V~C
|
|
|
|
Photo-
|
|
Fln~h
|
|
CircUl t
|
|
|
|
Fig. 12: Our infamous Magno-Brake Technique. C-5.0 uf 600 PIV. Ls are same
|
|
as Fig. 6. C1=50 uf, 600 PIV polypropylene or other "poly" type upacitors.
|
|
R211~wirewound with bolt insert, 50 Watts. See text.
|
|
|
|
z . 1 H ~ r
|
|
|
|
lOK ~ lOW~tt 0.02 ufl
|
|
|
|
n U ~ C~p. Control t
|
|
~nk Circuit
|
|
|
|
Xfrm~.
|
|
|
|
Fig. 13: Simple, effective home made "photoflash" circuit. Points A and B
|
|
correspond to Fig. 12. The minimum stepup value of the plate transformer is
|
|
250 VAC. Transformers with higher step-up voltages result in a greater
|
|
dramatic effect on meters. Be sure that other circuit components can easily
|
|
and safely handle the voltage and power produced by whatever transformer
|
|
you choose. See text.
|
|
|
|
When using any of the four methods desaibed, different timing schemes can
|
|
be used. For instance, there may be some Friods that you find it highly
|
|
advantageous to stop or even reverse your power meter while restoring it to
|
|
normal opeNtions during other Friods. Commerically available AC timers are
|
|
excellent here. Or you may feel more oontent to remove your circuit
|
|
completely between applications.
|
|
SORRYI We do not make or sell any of the described circuits. Also, we do not
|
|
answer questions presented us, or provide more detail on the sFcifics of
|
|
these circuits. Several past customers, whom, upon their request, we
|
|
INNOCENTLY provided more detailed information tried to rip us off with the
|
|
complaint that we provided them "how to" info. on ripping off the utilities,
|
|
even though we have reFatedly stated that we absolutely are against any
|
|
illegal applications whatsoeverl
|
|
Many electronic retail outlets do not carry an adequate supply or selection of
|
|
capacitors and many SPM lcustomers have written to us to supply them
|
|
information on the
|
|
|
|
SrOPPING POWER ME~ERS P. 8
|
|
|
|
capacitor tyFs suggested in our applications. We recommend the follnwing
|
|
sources (of the many available) for capacitor information - sFcifications,
|
|
costs, distri_utors, etc. (It is usually helpful if you provide them with the
|
|
capacitor types and sFcifications needed, and the electrical parameters of the
|
|
applia~tinn~ v~-- h~ in mind.)
|
|
|
|
ELPAC Components Div.
|
|
ELPAC Electronics Inc.
|
|
313t S. Standard Ave.
|
|
&nta Clara, CA 92705
|
|
|
|
Sprague Electric Co.
|
|
645 Marshall St., N.
|
|
Adams, MA 01247
|
|
|
|
Corning Glass Works
|
|
Electronics~Prod. Div.
|
|
Houghton Park A2
|
|
Corning, NY 14830
|
|
|
|
Panasonic Co.
|
|
Industrial Components
|
|
1 Panasonic Way
|
|
Secaucus, NJ 07094
|
|
|
|
Del Electronics Corp.
|
|
250 E. Sandford
|
|
Mt. Vernon, NY 10550
|
|
|
|
Cornell Dubilier Elec. t 50 Avenue L Newark, NJ 071-1
|
|
|
|
Most of the awlications described herein require power inductDrs - some
|
|
very heavy. The author has found that surplus sources are a good start.
|
|
However, the values you need are not commonly available, in which ca# you
|
|
will need magnet wire to wrap your own. Magnet wire is available in various
|
|
coatings, gaups and lengths, but magnet wire heavier than 18 gauge is
|
|
almost never available in stores. Listed below are some very good sources of
|
|
magnet wire of virtually any gauge, length or coating.
|
|
|
|
Daburn Elect. & Cable Corp. Belden CorD. Elect. Div.
|
|
70 0ak St. P. O. Box 13i7
|
|
Norwood, NJ 07648 Richmond, IN 47374
|
|
|
|
Essex Magnet Wire & Insul. Div. McGraw Edison Co., Edis. Elec.
|
|
1510 Wall St. Grenier Fld., Munip. AirpDrt
|
|
Ft. Wayne, IN 46804 Manchester, NH 03101
|
|
|
|
Rea Magnet Wire Co., Inc. ' Phelps Dodge Magnet Wire Co.
|
|
3600 E.Pontiac St. Box 600
|
|
Ft. Wayne, IN 46806 Ft. Wayne, IN 46801
|
|
|
|
STOPPING POWER METERS 3rd Edition is the culmination of years of work in
|
|
the vital area of meter re#arch,' design and testing. Many customer
|
|
contributions, insights and experiences have been integrated into it.
|
|
This 3rd Edition contains all of the information found in the 2nd Edition
|
|
(Copyrighted 1977) and STOPPING POWER METERS ADDENDUM (Copyrighted
|
|
1979), including our infamous MAGNO-BRAKE TECHNIQUE. The first edition
|
|
of STOPPING POWER METERS W85 copyrighted in March 1976. Since then,
|
|
well over 10,000 copies have sold nationwide and it continues - with ever
|
|
increasing popularity to be our very best #ller. It resulted in the author's
|
|
infamous CBS "60 MINUTES" interview with Mike Wallace (March 5, 1978,
|
|
"Power Pilferage"~ and many important subsequent media coverages.
|
|
|
|
STOPPING POWER METERS is brought to you by:
|
|
|
|
CONSUMERl~RONlCS GO.
|
|
P.O. DrawerS37, Alamogordo, N.M. 88310
|
|
|
|
It is but one of the very informative, useful and money saving publications
|
|
we offer.
|
|
Our other energy publications include: KW-HR METERS Book, MDVR Book,
|
|
RIPPLED OFF, LOADFINDER, LIBERATE GAS AND WATER, GOOSY MOTHA'S
|
|
FAIRY TALES, KILLER WATTS, FIREBREATHER, VORTEX GENERATOR and our
|
|
newest and most controversial one of all: IRON GONADS.
|
|
Other topics include: SURVIVAL GUNS & AMMO, SILENCE IS GOLDEN
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|
(Silencers), V.A. - 2ND TO NONE?, F.D.I.C. - FACT OR FAIRY TALE?, THE TESLA
|
|
CONNECTION, HOLOCAUST AMERICA, X-RAY TO DEATH, etc. Send for our
|
|
brochure with $.30 in stamps or coin. Lots of luck and greates?of successes.
|
|
|
|
|
|
|
|
|
|
X-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-X
|
|
Another file downloaded from: The NIRVANAnet(tm) Seven
|
|
|
|
& the Temple of the Screaming Electron Taipan Enigma 510/935-5845
|
|
Burn This Flag Zardoz 408/363-9766
|
|
realitycheck Poindexter Fortran 510/527-1662
|
|
Lies Unlimited Mick Freen 801/278-2699
|
|
The New Dork Sublime Biffnix 415/864-DORK
|
|
The Shrine Rif Raf 206/794-6674
|
|
Planet Mirth Simon Jester 510/786-6560
|
|
|
|
"Raw Data for Raw Nerves"
|
|
X-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-=-X
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