828 lines
44 KiB
Plaintext
828 lines
44 KiB
Plaintext
"6_2_4_4_2.TXT" (15455 bytes) was created on 01-02-89
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PRE-LAUNCH OPERATIONS
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After the Space Shuttle has been rolled out to the launch pad on the
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Mobile Launcher Platform (MLP), all pre-launch activities are
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controlled from the Launch Control Center (LCC).
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After the Shuttle is in place on the launch pad support columns, and
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the Rotating Service Structure (RSS) is placed around it, power for
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the vehicle is activated. The MLP and the Shuttle are then
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electronically and mechanically mated with support launch pad
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facilities and ground support equipment. An extensive series of
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validation checks verify that the numerous interfaces are functioning
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properly.
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Meanwhile, in parallel with pre-launch pad activities, cargo
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operations get underway in the RSS's Payload Changeout Room.
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Vertically integrated payloads are delivered to the launch pad
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before the Shuttle is rolled out. They are stored in the Payload
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Changeout Room until the Shuttle is ready for cargo loading. Once
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the RSS is in place around the orbiter, the payload bay doors are
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opened and the cargo is installed. Final cargo and payload bay
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closeouts are completed in the Payload Changeout Room and the payload
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bay doors are closed for flight.
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Pre-launch Propellant Loading. Initial Shuttle propellant loading
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involves pumping hypergolic propellants into the orbiter's aft and
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forward Orbital Maneuvering System and Reaction Control System
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storage tanks, the orbiter's hydraulic Auxiliary Power Units, and SRB
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hydraulic power units. These are hazardous operations, and while
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they are underway work on the launch pad is suspended.
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Since these propellants are hypergolic -- that is they ignite on
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contact with one another--oxidizer and fuel loading operations are
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carried out serially, never in parallel.
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Finally, dewar tanks on the Fixed Service Structure (FSS), are
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filled with liquid oxygen and liquid hydrogen, which will be loaded
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into the orbiter's Power Reactant and Storage Distribution (PRSD)
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tanks during the launch countdown.
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Final Pre-launch Activities. Before the formal Space Shuttle launch
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countdown starts, the vehicle is powered down while pyrotechnic
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devices -- various ordinance components -- are installed or hooked
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up. The extravehicular Mobility Units (EMUs) -- space suits -- are
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stored On Board along with other items of flight crew equipment.
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When closeouts of the Space Shuttle and the launch pad are
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completed, all is in readiness for the countdown to get underway.
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Launch Control Center. While the VAB can be considered the heart of
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LC-39, the Launch Control Center (LCC) can easily be called its brain.
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The LCC is a 4-story building connected to the east side of the VAB
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by an elevated, enclosed bridge. It houses four firing rooms that
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are used to conduct NASA and classified military launches of the
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Space Shuttle. Each firing room is equipped with the Launch
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Processing System (LPS) which monitors and controls most Shuttle
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assembly, checkout and launch operations. Physically, the LCC is 77
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ft. high, 378 ft. long and 181 ft. wide.
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Thanks to the LPS, the countdown for the Space Shuttle takes only
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about 40 hours, compared with the 80 plus hours usually needed for a
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Saturn/Apollo countdown. Moreover, the LPS calls for only about 90
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people to work in the firing room during launch operations --
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compared with about 450 needed for earlier manned missions.
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From the outside, the LCC is virtually unchanged from its original
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Apollo-era configuration, except that a fourth floor office has been
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added to the southwest and northwest corners corner of the building.
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The interior of the LCC has undergone extensive modifications to
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meet the needs of the Space Shuttle era.
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Physically, the LCC is constructed as follows: the first floor is
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used for administrative activities and houses the building's
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utilities systems control room; the second floor is occupied by the
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Control Data Subsystem; the four firing rooms occupy practically all
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of the third floor, and the fourth floor, as mentioned, earlier is
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used for offices.
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During the Shuttle Orbital Flight Test program and the early
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operational missions, Firing Room l was the only fully-equipped
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control facility available for vehicle checkout and launch. However,
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as the Shuttle launch rate increased during the first half of the
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1980s, the other three firing rooms were activated. Although NASA
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operates the firing rooms, the Department of Defense uses Firing
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Rooms 3 and 4 to support its classified, Shuttle-dedicated missions.
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Additionally, Firing Room 4 serves as an engineering analysis and
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support facility for launch and checkout operations.
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Launch Countdown. As experience was gained by launch crews during
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the early years of the Space Shuttle program, the launch countdown
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was refined and streamlined to the point where the average countdown
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now takes a little more than 40 hours. This was not the case early
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in the program, when countdowns of 80 hours or more were not uncommon.
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The following is a narrative description of the major events of a
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typical countdown for the Space Shuttle. The time of liftoff is
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predicated on what is called the launch window -- that point in time
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when the Shuttle must be launched in order to meet specific mission
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objectives such as the deployment of spacecraft at a predetermined
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time and location in space.
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Launch Minus 3 Days. The countdown gets underway with the
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traditional call to stations by the NASA Test Director. This
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verifies that the launch team is in place and ready to proceed.
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The first item of business is to checkout the backup flight system
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and the software stored in the mass memory units and display systems.
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Backup flight system software is then loaded into the Shuttle's
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fifth general purpose computer (GPC's).
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Flight crew equipment stowage begins. Final inspection of the
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orbiter's middeck and flight decks are made, and removal of work crew
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module platforms begin. Loading preparations for the external tank
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get underway, and the Shuttle main engines are readied for tanking.
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Servicing of fuel cell storage tanks also starts. Final vehicle and
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facility closeouts are made.
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Launch Minus 2 Days. The launch pad is cleared of all personnel
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while liquid oxygen and hydrogen are loaded into the Shuttle fuel
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cell storage tanks. Upon completion, the launch pad area is reopened
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and the closeout crew continues its prelaunch preparations.
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The orbiter's flight control, navigation and communications systems
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are activated. Switches located on the flight and mid- decks are
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checked and, if required, mission specialist seats are installed.
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Preparations also are made for rollback of the Rotating Service
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Structure (RSS).
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At launch minus ll hours a planned countdown hold -- called a
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built-in hold -- begins and can last for up to 26 hours, 16 minute
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depending on the type of payload, tests required and other factors.
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This time is used, if needed, to perform tasks in the countdown that
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may not have been completed earlier.
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Launch Minus 1 Day. Countdown is resumed after the built-in hold
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period has elapsed. The RSS is rolled back and remaining items of
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crew equipment are installed. Cockpit switch positions are verified,
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and oxygen samples are taken in the crew area. The fuel cells are
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activated following a fuel cell flow through purge. Communications
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with the Johnson Space Center's Mission Control Center (MCC) are
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established.
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Finally, the launch pad is again cleared of all personnel while
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conditioned air that has been blowing through the payload bay and
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other orbiter cavities is switched to inert gaseous nitrogen in
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preparation for filling the external tank with its super-cold
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propellants.
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Launch Day. Filling the external tank with liquid oxygen and
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hydrogen gets underway. Communications checks are made with elements
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of the Air Force's Eastern Space and Missile Center. Gimbal profile
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checks of the Orbital Maneuvering System (OMS) engines are made.
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Preflight calibration of the Inertial Measurement Units (IMU) is
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made, and tracking antennas at the nearby Merritt Island Tracking
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Station are aligned for liftoff.
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At launch minus 5 hours, 20 minutes -- T minus 5 hours, 20 minutes
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-- a 2-hour built-in hold occurs. During this hold, an ice
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inspection team goes to the launch pad to inspect the external tank's
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insulation to insure that there is no dangerous accumulation of ice
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on the tank caused by the super-cold liquids. Meanwhile, the
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closeout crew is preparing for the arrival of the flight crew.
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Meanwhile, the flight crew, in their quarters at the Operations and
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Checkout (O&C) Building, eat a meal and receive a weather briefing.
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After suiting up, they leave the O&C Building at about T minus 2
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hours, 30 minutes for the launch pad -- the countdown having resumed
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at T minus 3 hours.
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Upon arriving at the white room at the end of the orbiter access
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arm, the crew, assisted by white room personnel, enter the orbiter.
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Once on board they conduct air-to-ground communications checks with
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the LCC and MCC. Meanwhile, the orbiter hatch is closed and hatch
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seal and cabin leak checks are made. The IMU preflight alignment is
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made and closed-loop tests with Range Safety are completed. The
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white room is then evacuated and the closeout crew proceeds from the
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launch pad to a fallback area. At this time, primary ascent guidance
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data is transferred to the backup flight system.
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At T minus 20 minutes a planned 10-minute hold begins. When the
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countdown is resumed on-board computers are commanded to their launch
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configuration and fuel cell thermal conditioning begins. Orbiter
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cabin vent valves are closed and the backup flight system transitions
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into its launch configuration.
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At T minus 9 minutes another planned 10-minute hold occurs. Just
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prior to resuming the countdown, the NASA Test Director gets the "go
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for launch" verification from the launch team. At this point, the
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Ground Launch Sequencer (GLS) is turned on and the terminal countdown
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starts. All countdown functions are now automatically controlled by
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the GLS computer located in the Firing Room Integration Console.
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At T minus 7 minutes, 30 seconds, the orbiter access arm is
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retracted. Should an emergency occur requiring crew evacuation from
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the orbiter, the arm can be extended either manually or automatically
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in about 15 seconds.
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At T minus 5 minutes, 15 seconds the MCC transmits a command that
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activates the orbiter's operational instrumentation recorders. These
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recorders store information relating to ascent, on-orbit and descent
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performance during the mission. These data are analyzed after
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landing.
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At T minus 5 minutes, the crew activates the Auxiliary Power Units
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(APU) to provide pressure to the Shuttle's three hydraulic systems
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which move the main engine nozzles and the aero-aerosurfaces. Also
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at this point, the firing circuit for SRB ignition and the range
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safety destruct system devices are mechanically enabled by a
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motor-driven switch called the safe and arm device.
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At about T minus 4 minutes, 55 seconds, the liquid oxygen vent on
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the external tank is closed. It had been open to allow the
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super-cold liquid oxygen to boil off, thus preventing over
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pressurization while the tank remained near its full level. Now,
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with the vent closed, preparations are made to bring the tank to its
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flight pressure. This occurs at T minus 2 minutes, 55 seconds.
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At T minus 4 minutes the final helium purge of the Shuttle's three
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main engines is initiated in preparation for engine start. Five
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seconds later, the orbiter's elevons, speed brakes and rudder are
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moved through a pre-programmed series of maneuvers to position them
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for launch. This is called the aerosurface profile.
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At T minus 3 minutes, 30 seconds, the ground power transition takes
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place and the Shuttle's fuel cells transition to internal power. Up
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to this point, ground power had augmented the fuel cells. Then, 5
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seconds later, the main engine nozzles are gimballed through a
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pre-programmed series of maneuvers to confirm their readiness.
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At T minus 2 minutes, 50 seconds, the external tank oxygen vent hood
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-- known as the beanie cap -- is raised and retracted. It had been
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in place during tanking operations to prevent ice buildup on the
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oxygen vents. Fifteen seconds later, at T minus 2 minutes, 35
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seconds, the piping of gaseous oxygen and hydrogen to the fuel cells
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from ground tanks is terminated and the fuel cells begin to use the
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on board reactants.
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At T minus 1 minute, 57 seconds, the external tank's liquid hydrogen
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is brought to flight pressure by closing the boil off vent, as was
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done earlier with the liquid oxygen vent. However, during the
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hydrogen boil off of, the gas is piped out to an area adjacent to the
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launch pad where it is burned off.
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At T minus 31 seconds, the Shuttle's on-board computers start their
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terminal launch sequence. Any problem after this point will require
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calling a "hold" and the countdown recycled to T minus 20 minutes.
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However, if all goes well, only one further ground command is needed
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for launch. This is the "go for main engine start," which comes at
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the T-minus-10-second point. Meanwhile, the Ground Launch Sequencer
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(GLS) continues to monitor more than several hundred launch commit
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functions and is able automatically to call a "hold" or "cutoff" if a
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problem occurs.
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At T minus 28 seconds the SRB booster hydraulic power units are
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activated by a command from the GLS. The units provide hydraulic
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power for SRB nozzle gimballing. At T minus 16 seconds, the nozzles
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are commanded to carry out a pre-programmed series of maneuvers to
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confirm they are ready for liftoff. At the same time -- T minus 16
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seconds -- the sound suppression system is turned on and water begins
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to pour onto the deck of the MLP and pad areas to protect the
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Shuttle from acoustical damage at liftoff.
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At T minus ll seconds, the SRB range safety destruct system is
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activated.
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At T minus 10 seconds, the "go for main engine start" command is
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issued by the GLS. (The GLS retains the capability to command main
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engine stop until just before the SRBs are ignited.) At this time
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flares are ignited under the main engines to burn away any residual
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gaseous hydrogen that may have collected in the vicinity of the main
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engine nozzles. A half second later, the flight computers order the
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opening of valves which allow the liquid hydrogen and oxygen to flow
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into the engine's turbopumps.
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At T minus 6.6 seconds, the three main engines are ignited at
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intervals of 120 milliseconds. The engines throttle up to 90 percent
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thrust in 3 seconds. At T minus 3 seconds, if the engines are at the
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required 90 percent, SRB ignition sequence starts. All of these
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split-second events are monitored by the Shuttle's four primary
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flight computers.
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At T minus zero, the holddown explosive bolts and the T-O umbilical
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explosive bolts are blown by command from the on-board computers and
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the SRBs ignite. The Shuttle is now committed to launch. The
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mission elapsed time is reset to zero and the mission event timer
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starts. The Shuttle lifts off the pad and clears the tower at about
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T plus 7 seconds. Mission control is handed over to JSC after the
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tower is cleared.
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"6_2_4_4_4.TXT" (4730 bytes) was created on 01-02-89
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MARSHALL PAYLOAD OPERATIONS CONTROL CENTER
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The Payload Operations Control Center (POCC) operated by the NASA's
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Marshall Space Flight Center (MSFC), Huntsville, Ala., is the largest
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and most diverse of the various POCCs associated with the Space
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Shuttle program. Since its functions in many respects parallel those
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of other POCCs operated by private industry, the academic community
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and government agencies, a description of what it does, how it
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operates and who operates it will serve as an overview of this type
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of control center.
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The Marshall POCC -- like all POCCs -- is a facility designed to
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monitor, coordinate, and control on-orbit operation of a Shuttle
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payload, particularly Spacelab. During non-mission periods it also
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is used for crew training and simulated space operations. It is, in
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effect, a command post for payload activities, just as the JSC
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Mission Control Center (MCC) is a command post for the flight and
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operation of the Space Shuttle.
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Both control centers work closely in coordinating mission
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activities. In fact, the Marshall POCC originally was housed in
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Building 30 at JSC, adjacent to the MCC. It has since been moved to
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Building 4663 at Marshall and is an important element of the
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Hunstville Operations Support Center (HOSC), which augments the MCC
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by monitoring Shuttle propulsion systems.
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The Marshall POCC Capabilities Document states that the "POCC
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provides physical space, communications, and data system capabilities
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to enable user access to payload data (digital, video, and analog),
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command uplink, and coordination of activities internal and external
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to the POCC."
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Members of the Marshall mission management team and principal
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investigators and research teams work in the POCC or in adjacent
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facilities around-the-clock controlling and directing payload
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experiment operations. Using the extensive POCC facilities they are
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able to communicate directly with mission crews and direct experiment
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activities from the ground. They also can operate experiments and
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support equipment on board the Shuttle and manage payload resources.
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The POCC operations concept requires a team consisting of the
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Payload Mission Manager (PMM) directing the POCC cadre which has
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overall responsibility for managing and controlling POCC operations.
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Its scientific counterpart, the investigator's operations team, is
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the group that conducts, monitors and controls the experiments
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carried on the Shuttle, primarily those related to Spacelab.
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Generally, POCC operations are carried out by a
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management/scientific team of 10 key individuals, headed by the
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Payload Operations Director (POD), who is a senior member of the
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PMM's cadre. The POD is charged with managing the day-to-day mission
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operations and directing the payload operations team and the science
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crew.
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Other POCC key personnel include:
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MISSION SCIENTIST (MSCI) who represents scientists who have
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experiments on a specific flight and serves as the interface between
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the PMM and the POD in matters relating to mission science operations
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and accomplishments.
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CREW INTERFACE COORDINATOR (CIC), who coordinates communications
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between the POCC and the payload crew.
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ALTERNATE PAYLOAD SPECIALIST (APS) is a trained payload specialist
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not assigned to flight duty who aids the payload operations team and
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the payload crew in solving problems, troubleshooting and modifying
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crew procedures, if necessary, and who advises the MSCI on the
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possible impact of any problem areas.
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PAYLOAD ACTIVITY PLANNER (PAP), who directs mission replanning
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activities, as required, and coordinates mission timeline changes
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with POCC personnel.
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MASS MEMORY UNIT MANAGER (MUM) who sends experiment command uplinks
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to the flight crew based on data received from the POCC operations
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team.
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OPERATIONS CONTROLLER (OC), who coordinates activities of the
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payload operations team to insure the efficient accomplishment of
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activities supporting real-time execution of the mission timeline.
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PAYLOAD COMMAND COORDINATOR (PAYCOM), who configures the POCC for
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ground command operation and controls the flow of experiment commands
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from the POCC to the flight crew.
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DATA MANAGEMENT COORDINATOR (DMC), who is responsible for
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maintaining and coordinating the flow of payload experiment data to
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and within the POCC the DMC also assesses the impact of proposed
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changes to the experiment timeline and payload data requirements that
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affect the payload downlink data.
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PUBLIC AFFAIRS OFFICER (PAO), who provides mission commentary on
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payload activities and serves as the primary source of information on
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mission progress to the news media and public.
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"6_2_4_4_5.TXT" (8016 bytes) was created on 01-02-89
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SPACE TRACKING AND DATA ACQUISITION
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Responsibility for Space Shuttle tracking and data acquisition is
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charged to the Goddard Space Flight Center, Greenbelt, Md. This
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involves integrating and coordinating all of the worldwide NASA and
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Department of Defense tracking facilities needed to support Space
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Shuttle missions.
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These facilities include the Goddard-operated Ground Network (GN)
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and Space Network (SN); the Deep Space Network (DSN) managed for NASA
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by the Jet Propulsion Laboratory (JPL), Pasadena, Calif.; the
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Ames-Dryden Flight Research Facility, (ADFRC) Edwards, Calif.; and
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extensive Department of Defense tracking systems at the Eastern and
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Western Space and Missile Centers, as well as the Air Force Satellite
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Control Network's (AFSCN) remote tracking stations.
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Ground Network. The Ground Network (GN) is a worldwide network of
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tracking stations and data-gathering facilities which support Space
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Shuttle missions and also maintain communications with low
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Earth-orbiting spacecraft. Station management is provided from the
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Network Control Center at Goddard. Basically, commands are sent to
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orbiting spacecraft from the GN stations and, in return, scientific
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data are transmitted to the stations.
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The system consists of 12 stations, including three DSN facilities.
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GN stations are located at Ascension Island, a British Crown Colony
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in the south Atlantic Ocean; Santiago, Chile; Bermuda; Dakar,
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Senegal, on the West Coast of Africa; Guam; Hawaii; Merritt Island,
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Fla.; Ponce de Leon, Fla.; and the Wallops Flight Facility on
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Virginia's Eastern Shore. The DSN tracking stations are located at
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Canberra, Australia; Goldstone, Calif.; and Madrid, Spain.
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The GN stations are equipped with a wide variety of tracking and
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data-gathering antennas, ranging in size from 14 to 85 feet in
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diameter. Each is designed to perform a specific task, normally in a
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designated frequency band, gathering radiated electronic signals
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(telemetry) transmitted from spacecraft.
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The communications hub for the GN is the Goddard-operated NASA
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Communications Center (NASCOM). It consists of more than 2 million
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miles of electronic circuitry linking the tracking stations and the
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MCC at the Johnson Space Center. NASCOM has six major switching
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centers to insure the prompt flow of data. In addition to Goddard
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and JSC, the other switching centers are located at JPL, KSC,
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Canberra and Madrid.
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The system includes telephone, microwave, radio, submarine cable and
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geosynchronous communications satellites in ll countries. It
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includes communications facilities operated by 15 different domestic
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and foreign carriers. The system also has a wide-band and video
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|
capability. In fact, Goddard's wide-band system is the largest in
|
|
the world.
|
|
|
|
A voice communications system called Station Conferencing and
|
|
Monitoring Arrangement (SCAMA) can conference link up hundreds of the
|
|
220 different voice channels throughout the United States and abroad
|
|
with instant talk/listen capability. With its built-in redundancy,
|
|
SCAMA has realized a mission support reliability record of 99.6
|
|
percent. The majority of Space Shuttle voice traffic is routed
|
|
through Goddard to the MCC.
|
|
|
|
As would be expected, computers play an important role in GN
|
|
operations. They are used to program tracking antenna pointing
|
|
angles, send commands to orbiting spacecraft and process data which
|
|
is sent to the JSC and Goddard control centers.
|
|
|
|
Shuttle data is sent from the tracking network to the main switching
|
|
computers at GSFC. These are UNISYS 1160 computers which reformat
|
|
and transmit the information to JSC almost instantaneously at a rate
|
|
of l.5 million bits per second, via domestic communications
|
|
satellites.
|
|
|
|
Space Network. Augmenting the GN and eventually replacing it, is a
|
|
unique tracking network called the Space Network (SN). The
|
|
uniqueness of this network is that instead of tracking the Shuttle
|
|
and other Earth-orbiting spacecraft from a world-wide network of
|
|
ground stations, its main element is an in-orbit series of satellites
|
|
called the Tracking and Data Relay Satellite System (TDRSS), designed
|
|
to gather tracking and data information from geosynchronous orbit and
|
|
relay it to a single ground terminal located at White Sands, N.M.
|
|
|
|
The first spacecraft in the TDRS system, TDRS-1, was deployed from
|
|
the Space Shuttle Challenger on April 4, 1983. Although problems
|
|
were encountered in establishing its geosynchronous orbit at 41
|
|
degrees west longitude (over the northeast corner of Brazil), TDRS-l
|
|
proved the feasibility of the tracking station-in-space concept when
|
|
it became operational later in the year.
|
|
|
|
Ultimately, the SN will consist of three TDRS spacecraft in orbit,
|
|
one of which will be a backup or spare to be available for use if one
|
|
of the operational spacecraft fails. Each satellite in the TDRS
|
|
system is designed to operate for 10-years.
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|
|
|
Following its planned deployment from the Space Shuttle Discovery
|
|
scheduled for the STS-26 mission, TDRS-2 will be tested and then
|
|
positioned in a geosynchronous orbit southwest of Hawaii at 171
|
|
degrees west longitude, about 130 degrees from TDRS-1. With these
|
|
two spacecraft and the White Sands Ground Terminal (and eventually a
|
|
backup terminal) operational, the SN will be able to provide almost
|
|
full-time communications and tracking of the Space Shuttle, as well
|
|
as for up to 24 other Earth-orbiting spacecraft simultaneously. The
|
|
global network of ground stations can provide only about 20 percent
|
|
of that coverage. Eventually some of the current ground stations
|
|
will be closed when the SN becomes fully operational.
|
|
|
|
After data acquired by the TDRS spacecraft are relayed to the White
|
|
Sands Ground Terminal, they are sent directly by domestic
|
|
communications satellite to NASA control centers at JSC for Space
|
|
Shuttle operations, and to Goddard which schedules TDRSS operations
|
|
including those of many unmanned satellites.
|
|
|
|
The TDRS are among the largest and most advanced communications
|
|
satellites ever developed. They weigh almost 5,000 lb. and measure
|
|
57 ft. across at their solar panels. They operate in the S-band and
|
|
Ku-band frequencies and their complex electronics systems can handle
|
|
up to 300 million bits of information each second from a single user
|
|
spacecraft. Among the distinguishing features of the spacecraft are
|
|
their two huge, wing-like solar panels which provide l,850 watts of
|
|
electric power and their two 16-ft. diameter high-gain parabolic
|
|
antennas which resemble large umbrellas. These antennas weigh about
|
|
50 lb. each.
|
|
|
|
The communications capability of the TDRSS covers a wide spectrum
|
|
that includes voice, television, analog and digital signals. No
|
|
signal processing is done in orbit. Instead, the raw data flows
|
|
directly to the ground terminal. During Space Shuttle missions,
|
|
mission data and commands pass almost continuously back and forth
|
|
between the orbiter and the MCC at JSC.
|
|
|
|
Like the TDRS, the White Sands ground terminal is one of the most
|
|
advanced in existence. Its most prominent features include three
|
|
60-ft.-diameter Ku-band antennas which receive and transmit data. A
|
|
number of smaller antennas are used for S-band and other Ku-band
|
|
communications.
|
|
|
|
Ground was broken in September 1987, for a second back-up ground
|
|
terminal at White Sands to accommodate increased future mission
|
|
support required from the TDRSS.
|
|
|
|
The TDRSS segment of the Space Network, including the ground
|
|
terminal, is owned and operated for NASA by CONTEL Federal Systems
|
|
Sector, Atlanta, Ga. The spacecraft are built the TRW Federal
|
|
Systems Division, Space and Technology Group, Redondo Beach, Calif.
|
|
TRW also provides software support for the White Sands facility.
|
|
The TDRS parabolic antennas are built by the Harris Corp's Government
|
|
Communications Systems Division, Melbourne, Fla. Harris also
|
|
provides ground antennas, radio frequency equipment and other ground
|
|
terminal equipment.
|
|
|
|
|
|
"6_2_4_4_6.TXT" (15263 bytes) was created on 01-02-89
|
|
|
|
FLIGHT OPERATIONS
|
|
|
|
The Space Shuttle, as it thunders away from the launch pad with its
|
|
main engines and solid rocket boosters (SRB) at full power, is an
|
|
unforgettable sight. It reaches the point of maximum dynamic
|
|
pressure (max Q) -- when dynamic pressures on the Shuttle are
|
|
greatest -- about 1 minute after liftoff, at an altitude of 33,600
|
|
ft. At this point the main engines are "throttled down," to about 75
|
|
percent, thus keeping the dynamic pressures on the vehicle's surface
|
|
to about 580 lb. per square foot. After passing through the max Q
|
|
region, the main engines are throttled up to full power. This early
|
|
ascent phase is often referred to as "first stage" flight.
|
|
|
|
Little more than 2 minutes into the flight, the SRBs, their fuel
|
|
expended, are jettisoned from the orbiter. The Shuttle is at an
|
|
altitude of about 30 miles and traveling at a speed of 2,890 miles an
|
|
hour. The spent SRB casings continue to gain altitude briefly before
|
|
they begin falling back to Earth. When the spent casings have
|
|
descended to an altitude of about 17,000 ft., the parachute
|
|
deployment sequence starts, slowing them for a safe splashdown in the
|
|
ocean. This occurs about 5 minutes after launch. The boosters are
|
|
retrieved, returned to a processing facility for refurbishment and
|
|
eventual reused.
|
|
|
|
Meanwhile, the "second stage" phase of the flight is underway with
|
|
the main engines propelling the vehicle ever higher on its ascent
|
|
trajectory. At about 8 minutes into the flight, at an altitude of
|
|
about 60 miles, main engine cut-off (MECO) occurs. The Shuttle is
|
|
now traveling at a speed of 16,697 mph.
|
|
|
|
After MECO, the orbiter and the external tank are moving along a
|
|
trajectory that, if not corrected, would result in the vehicle
|
|
entering the atmosphere about halfway around the world from the
|
|
launch site. However, a brief firing of the orbiter's two Orbital
|
|
Maneuvering System (OMS) thrusters changes the trajectory and orbit
|
|
is achieved. This takes place just after the external tank has been
|
|
jettisoned and while the orbiter is flying "upside down" in relation
|
|
to Earth.
|
|
|
|
The separated external tank continues on a ballistic trajectory and
|
|
enters the Earth's atmosphere to break up over a remote area of the
|
|
Indian Ocean. Meanwhile, an additional firing of the OMS thrusters
|
|
places the orbiter into its planned orbit, which can range from 115
|
|
to 600 miles above the Earth.
|
|
|
|
There are two ways in which orbit can be accomplished. These are
|
|
the conventional OMS insertion method called "standard" and the
|
|
direct insertion method.
|
|
|
|
The OMS insertion method involves a brief burn of the OMS engines
|
|
shortly after MECO, placing the orbiter into an elliptical orbit. A
|
|
second OMS burn is initiated when the orbiter reaches apogee in its
|
|
elliptical orbit. This brings the orbiter into a near circular
|
|
orbit. If required during a mission, the orbit can be raised or
|
|
lowered by additional firings of the OMS thrusters.
|
|
|
|
The direct insertion technique uses the main engines to achieve the
|
|
desired orbital apogee, or high point, thus saving OMS propellant.
|
|
Only one OMS burn is required to circularize the orbit, and the
|
|
remaining OMS fuel can then be used for frequent changes in the
|
|
operational orbit, as called for in the flight plan.
|
|
|
|
The first direct insertion orbit was accomplished during the STS
|
|
41-C mission in April 1984, when the Challenger was placed in a
|
|
288-mile-high circular orbit where its flight crew was able to
|
|
successfully capture, repair and redeploy a free-flying spacecraft,
|
|
the Solar Maximum satellite (Solar Max) -- an important "first" for
|
|
the Space Shuttle program.
|
|
|
|
Launch Abort Modes. During the ascent phase of a Space Shuttle
|
|
flight, if a situation occurs that puts the mission in jeopardy --
|
|
the loss, for example, of one or more of the main engines or the OMS
|
|
thrusters -- the mission may have to be aborted. During the ascent
|
|
phase, there are two basic Shuttle abort modes: intact aborts and
|
|
contingency aborts. NASA has attempted to anticipate all possible
|
|
emergency situations that could occur, and mission plans are prepared
|
|
accordingly.
|
|
|
|
Intact aborts -- there are four different types -- permit the safe
|
|
return of the orbiter and its crew to a pre-planned landing site.
|
|
|
|
When an intact abort is not possible, the contingency abort option
|
|
becomes necessary. This crucial abort mode is designed to permit
|
|
crew survival following a severe systems failure in which the vehicle
|
|
is lost. Generally, if a contingency abort becomes necessary, the
|
|
damaged vehicle would fall toward the ocean and the crew would
|
|
exercise escape options that were developed in the aftermath of the
|
|
Challenger accident. The four intact abort modes are:
|
|
|
|
Return to Launch Site (RTLS)
|
|
|
|
Trans-Atlantic Abort Landing (TAL)
|
|
|
|
Abort Once Around (AOA)
|
|
|
|
Abort to Orbit (ATO)
|
|
|
|
Since an intact abort could result in an emergency landing, before
|
|
each flight, potential contingency landing sites are designated and
|
|
weather conditions at these locations are monitored closely before a
|
|
launch. Space Shuttle flight rules include provisions for minimum
|
|
acceptable weather conditions at these potential landing sites in the
|
|
event of intact abort is necessary.
|
|
|
|
In an abort situation, the type and time of the failure determines
|
|
which abort mode is possible. There is a definite order of
|
|
preference for an abort. In cases where performance loss is the only
|
|
factor, the preferred modes would be ATO, AOA, TAL or RTLS, in that
|
|
order. The mode selected normally would be the highest preferred one
|
|
that can be completed with the remaining vehicle performance.
|
|
|
|
In the case of an extreme system failure -- the loss of cabin
|
|
pressure or orbiter cooling systems -- the preferred mode would be
|
|
the one that would terminate the mission as quickly as possible.
|
|
This means that the TAL or RTLS modes would be more preferable than
|
|
other modes.
|
|
|
|
An ascent abort during powered flight can be initiated by turning a
|
|
rotary switch on a panel in the orbiter cockpit. The switch is
|
|
accessible to both the commander and the pilot. Normally, flight
|
|
rules call for the abort mode selection to be made by the commander
|
|
upon instructions from the Mission Control Center. Once the abort
|
|
mode is selected, the on board computers automatically initiate abort
|
|
action for that particular abort.
|
|
|
|
A description of the intact abort modes follows.
|
|
|
|
RETURN TO LAUNCH SITE (RTLS). The RTLS abort is a critical and
|
|
complex one that becomes necessary if a main engine failure occurs
|
|
after liftoff and before the point where a TAL or AOA is possible.
|
|
RTLS cannot be initiated until the SRBs have completed their normal
|
|
burn and have been jettisoned. Meanwhile, the orbiter with the
|
|
external tank still attached continues on its downrange trajectory
|
|
with the remaining operational main engines, the two OMS and four aft
|
|
RCS thrusters firing until the remaining main engine propellent
|
|
equals the amount needed to reverse the direction of flight and
|
|
return for a landing. A "pitch-around" maneuver of about 5 degrees
|
|
per second is then performed to place the orbiter and the external
|
|
tank in an attitude pointing back toward the launch site. OMS fuel
|
|
is dumped to adjust the orbiter's center of gravity.
|
|
|
|
When altitude, attitude, flight path angle, heading, weight, and
|
|
velocity/range conditions combine for external tank jettisoning, MECO
|
|
is commanded, and the external tank separates and falls into the
|
|
ocean. After this, the orbiter should glide to a landing at the
|
|
launch site landing facility. From the foregoing, it can be
|
|
appreciated why RTLS is the least preferred intact abort mode.
|
|
|
|
TRANS-ATLANTIC ABORT LANDING (TAL). The TAL abort mode is designed
|
|
to permit an intact landing after the Shuttle has flown a ballistic
|
|
trajectory across the Atlantic Ocean and lands at a designated
|
|
landing site in Africa or Spain. This abort mode was developed for
|
|
the first Shuttle launch in April 1981, and has since evolved from a
|
|
crew-initiated manual procedure to an automatic abort mode. The TAL
|
|
capability provides an abort option between the last RTLS opportunity
|
|
up to the point in ascent known as the "single-engine press to MECO"
|
|
capability --meaning that the orbiter has sufficient velocity to
|
|
achieve main engine cutoff and abort to orbit, even if two main
|
|
engines are shut down. TAL also can be selected if other system
|
|
failures occur after the last RTLS opportunity. The TAL abort mode
|
|
does not require any OMS maneuvers.
|
|
|
|
Landing sites for a TAL vary from flight to flight, depending on
|
|
the launch azimuth. For the first three Space Shuttle missions, the
|
|
trajectory inclination was about 28 degrees which made the U.S. Air
|
|
Force bases at Zaragoza and Moron in Spain, the most ideal landing
|
|
sites for TAL. Later Shuttle missions called for air fields at
|
|
Dakar, Senegal, and Casablanca, Morocco, as TAL-option landing sites.
|
|
In March 1988, NASA announced that in addition to the TAL sites in
|
|
Spain, that two new African contingency landing sites had been
|
|
selected for future Shuttle missions: a site near Ben Guerir,
|
|
Morocco, about 40 miles north of Marrakesh with a 14,000-foot runway;
|
|
and at Banjul, the capital of the west African nation of The Gambia,
|
|
which has an international airfield with an ll,800-foot runway.
|
|
|
|
ABORT ONCE AROUND (AOA). This abort mode becomes available about 2
|
|
minutes after SRB separation, up to the point just before an abort to
|
|
orbit is possible. AOA normally would be called for because of a
|
|
main engine failure. This abort mode allows the Shuttle to fly once
|
|
around the Earth and make a normal entry and landing at Edwards AFB,
|
|
Calif., or White Sands Space Harbor, near Las Cruces, N.M. An AOA
|
|
abort usually would require two OMS burns, the second burn being a
|
|
deorbit maneuver.
|
|
|
|
There are two different AOA entry trajectories. These are the
|
|
so-called normal AOA and the shallow. The entry trajectory for the
|
|
normal AOA, is similar to a normal end-of-mission landing. The
|
|
shallow AOA, on the other hand, results in a flatter entry
|
|
trajectory, which is less desirable but uses less propellant for the
|
|
OMS burn. The shallow trajectory also is less desirable because it
|
|
exposes the orbiter to a longer period of atmospheric entry heating
|
|
and to less predictable aerodynamic drag forces.
|
|
|
|
ABORT TO ORBIT (ATO). The ATO mode is the most benign of the
|
|
various abort modes. ATO allows the orbiter to achieve a temporary
|
|
orbit that is lower than the planned. ATO is usually necessary
|
|
because of a main engine failure. It places fewer performance
|
|
demands on the orbiter. It also gives ground controllers and the
|
|
flight crew time to evaluate the problem. Depending on the
|
|
seriousness of the situation, one ATO option is to make an early
|
|
deorbit and landing. If there are no major problems, other than the
|
|
main engine one, an OMS maneuver is made to raise the orbit and the
|
|
mission is continued as planned.
|
|
|
|
The first Space Shuttle program ATO occurred on July 29, 1985,
|
|
following the STS 51-F Challenger launch, when one of the main
|
|
engines was shut down early by computer command because of a failed
|
|
temperature sensor. Within 10 seconds of the shutdown, Mission
|
|
Control declared an ATO situation, and although a lower than planned
|
|
orbit was attained, the 7-day mission carrying Spacelab-2 was
|
|
successfully completed.
|
|
|
|
On-Orbit Operations. Space Shuttle flights are controlled by
|
|
Mission Control Center (MCC) -- usually referred to as "Houston" in
|
|
air to ground conversations.
|
|
|
|
During a flight, Shuttle crews and ground controllers work from a
|
|
common set of guidelines and planned events called the Flight Data
|
|
File. The Flight Data File includes the crew activity plan, payload
|
|
handbooks and other documents which are put together during the
|
|
elaborate flight planning process.
|
|
|
|
Each mission includes the provision for at least two crew members to
|
|
be trained for extravehicular activity (EVA). EVA is an operational
|
|
requirement when satellite repair or equipment testing is called for
|
|
on a mission. However, during any mission, the two crew members must
|
|
be ready to perform a contingency EVA if, for example, the payload
|
|
bay doors fail to close properly and must be closed manually, or
|
|
equipment must be jettisoned from the payload bay.
|
|
|
|
The first Space Shuttle program contingency EVA occurred in April
|
|
1985, during STS 51-D, a Discovery mission, following deployment of
|
|
the SYNCOM IV-3 (Leasat 3) communications satellite Leasats'
|
|
sequencer lever failed and initiation of the antenna deployment and
|
|
spin-up and perigee kick motor start sequences did not take place.
|
|
The flight was extended 2 days to give mission specialists Jeffrey
|
|
Hoffman and David Griggs an opportunity to try to activate the lever
|
|
during EVA operations which involved using the RMS. The effort was
|
|
not successful, but was accomplished on a later mission.
|
|
|
|
Each Shuttle mission carries two complete pressurized spacesuits
|
|
called Extra Vehicular Mobility Units (EMU) and backpacks called
|
|
Primary Life Support Systems (PLSS). These units, along with
|
|
necessary tools and equipment, are stored in the airlock off the
|
|
middeck area of the orbiter, ready for use if needed.
|
|
|
|
As already mentioned, for each mission, two crew members are trained
|
|
and certified to perform EVAs, if necessary. For those missions in
|
|
which planned EVAs are called for, the two astronauts receive
|
|
realistic training for their specific tasks in the Weightless
|
|
Environment Training Facility at Johnson, with its full-scale model
|
|
of the orbiter payload bay.
|
|
|
|
Maneuvering in Orbit. Once the Shuttle orbiter goes into orbit, it
|
|
is operating in the element for which it was designed: the near
|
|
gravity-free vacuum of space. However, to maintain proper orbital
|
|
attitude and to perform a variety of maneuvers, an extensive array of
|
|
large and small rocket thrusters are used -- 46 in all. Each of
|
|
these thrusters, despite their varying sizes, burn a mixture of
|
|
nitrogen tetroxide and monoethylhydrazine, an efficient but toxic
|
|
combination of fuels which ignite on contact with each other.
|
|
|
|
The largest of the 46 control rockets are the two Orbital
|
|
Maneuvering System (OMS) thrusters which are located in twin pods at
|
|
the aft end of the orbiter, between the vertical stabilizer and just
|
|
above the three main engines. Each of the two OMS engines can
|
|
generate 6,000 lb. of thrust. They can cause a more than l,000
|
|
foot-per-second change in velocity of a fully loaded orbiter. This
|
|
velocity change is called Delta V.
|
|
|
|
A second and smaller group of thrusters make up the Reaction Control
|
|
System (RCS) of which there are two types: the primaries and the
|
|
verniers. Each orbiter has 38 primary trusters, 14 in the forward
|
|
nose area and 12 on each OMS pod. Each primary thruster can generate
|
|
870 lb. of thrust. The smallest of the RCS thrusters, the verniers,
|
|
are designed to provide what is called "fine tuning" of the orbiter's
|
|
attitude. There are two vernier thrusters on the forward end of the
|
|
orbiter and four aft, each generates 24 pounds of thrust.
|
|
|